Our Products

Asphalt Drum Mix Plant

With the quality-assurance, we have been able to manufacture and export sturdily-built Asphalt Mixing Plant. We meet the exact demands of clients by fabricating this plant using superior quality raw materials that is sourced from trusted vendors of the market. This plant is made available in various specifications and capacities as per the needs of clients. Our offered plant is known for robust construction, high tensile strength, corrosion resistance and excellent functional capacity. Asphalt Mixing Plant is ideal for construction and road building industry.

Other information: 

The ingredients of the hotmix, in required proportion, are continuously fed to the rotating drum in drying & mixing zones and the discharge end of the drum delivers continuous output of the hotmix. The main ingredients of hotmix are virgin cold aggregates of different grades, asphalt (bitumen) and mineral fillers.

The main components of Asphalt Mixing Plant are Multiple Cold Aggregate Feeder Bins, Single Deck Scalping Screen, Slinger Conveyor, Rotary Drum, Burner, Load out Conveyor, Asphalt Tank, Mineral Filler Unit, Fuel Service Tank, Wet Scrubber and Control Panel.

Output capacity: in the range of 30 TPH to 120 TPH.

MULTI BIN COLD FEED SYSTEM

Stores, meters and supply in required proportion different size of cold virgin aggregates for the production process.

SCALPING SCREEN

Oversized aggregates from feeder bins are removed by single deck scalping screen before they are fed into drum through slinger conveyor.

SLINGER CONVEYOR

Transfers the screened aggregates from the feeder bins to the rotary drum through inlet beneath the burner.

ROTARY DRUM

Cold aggregates fed by slinger conveyor are dried & heated in the primary section and are mixed with asphalt & filler material in the secondary section to produce the quality hotmix which is delivered to load out conveyor.

DRYER BURNER

Produces the required flame through proper air fuel ratio and builds the necessary temperature inside the drum for drying and heating of the aggregates.

LOAD OUT CONVEYOR

Transfers the hotmix output received for the drum directly to the truck or storage silo.

ASPHALT TANK

Stores, meters and delivers the asphalt in required proportion to the mixing section of the drum. Asphalt is sprayed uniformly in the mixing zone for accurate coating on aggregates.

MINERAL FILLER UNIT

Stores, meters & delivers the mineral filler material in required proportion to the mixing section of the drum.

FUEL SERVICE TANK

Stores the fuel (LDO/ Diesel) and supplies the dryer and asphalt tank burners at required pressure by fuel pumping station.

WET SCRUBBER UNIT

Pollution control unit that absorbs & traps the hazardous gases and dust particles escaping along with the exhaust gases.

CONTROL PANEL

It is centralized control panel from where all the operations of the asphalt drum mix plant components are controlled.

Product Features:

  •  Latest Engineered Design
  •  Low Fuel & Power Consumption
  •  Low Maintenance Cost
  •  Fully Auto Controlled
  •  Highly Efficient Air Pollution Control Design.
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Bitumen Sprayer

We Offer Huge Range Of Trolley Mounted Bitumen Sprayer. We As Asphalt Distributors Such As Bitumen Sprayers And Mini Bitumen Sprayer. Our Construction Equipment Such As Road Construction Machines Are Of Top Quality In Performance. We Offer Truck Mounted And Trolley Mounted Bitumen Sprayers For Seal Coat And Other Applications.

Features:

  • High Quality Products
  • Strict Quality Control Tests
  • Client Oriented Organization
  • Transparency In Business Dealings

Specification: 

  • Prime Mover 6.0 H.P. Single Cylinder, Air Cooled Diesel Engine Of Reputed Make
  • Insulated Bitumen Tank Of 2.5 Tons Capacity With Lap Burner
  • Bitumen Pumping System Comprising Of Positive Displacement Gear Type Bitumen Pump
  • Bitumen Piping With Mechanical Valves
  • Air Blower
  • Hand Spray Bar With S.S. Corrugated Flexible Hose Pipe
  • 4 Nos. Pneumatic Tyres And Tow Bar
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Wet Mix Macadam Plant

Wet Mix Macadam Plants also known as Soil Stabilizing Plants are employed for producing homogenous mixture of aggregates, sand, cement and water. This mixture is layed in base or sub base preparation of rigid or flexible pavements.

Output capacity: 100 TPH, 160 TPH, 200 TPH.

AGGREGATE MULTIPLE FEEDER BINS:

Stores, meters and supply in required proportion different size of cold virgin aggregates for the production process.

Feeder bins are engineered and constructed for maximum durability. They are supported by a heavy duty steel foundation with support gussets, tie ins and stiffeners that lengthens the overall life of the bins.

Tapered side walls of bins ensure even flow of aggregates eliminating plugging & bridging problem.

Each bin fully adjustable radial gate system in conjunction with variable speed endless multiply feeder belt controls aggregate flow rate and transfers them to the gathering conveyor as per set percentage.

Rubber sidings are provided to prevent leakage between bin bottom and belt surface.

Bin vibrator is fitted on one bin for free flow of fines.

Multiply rubber belt gathering conveyor running beneath the feeder bins collects the different size aggregated discharged from them and transfers to slinger conveyor through single deck scalping screen.

COLLECTING CONVEYOR:

Receives the different size aggregates and sand from the feeder bins and transfers to pugmill for mixing with water and cement.

Multi ply rubber belting running over idler rollers fixed in stand bolted to robust frame constructed from structural steel.

Drive system consisting of TEFC motor and shaft mounted gear box.

Uniformly placed idler & return rollers support the belt without any sagging.

PUGMILL:

Produce homogenous mixture of aggregates, sand, water and cement.

Depending on the capacity they are single or twin shaft counter rotating type.

The wall of the pugmill is lined with ni-hard replaceable tiles to take care of the abrasion caused by the mix material.

The paddle arms fitted on the shaft holds the replaceable ni-hard blades.

The shafts are mounted on the heavy duty antifriction thrust bearings.

Drive to the shaft is through electric motor coupled to heavy duty gear box and fluid coupling.

LOAD OUT CONVEYOR:

Transfers the mix produced in pugmill to storage silo or truck.

Multi ply rubber belting running over idler rollers fixed in stand bolted to robust frame constructed from structural steel.

Drive system consisting of TEFC motor and shaft mounted gear box.

Uniformly placed idler & return rollers support the belt without any sagging.

Gob hopper fitted at the discharge end of the conveyor is with hydraulically operated gates as per set timers to deliver the mix in lump thus avoiding segregation.

Power pack unit is provided for operating the gates of the gob hopper.

CONTROL PANEL:

It is centralized control panel from where all the operations of the wet mix plant components are controlled.

The body of the panel is fabricated from CRC sheet duly Powder Coated to protect against weather effect.

It is equipped with the emergency stops, on / off buttons, selector switches, riders, volt meters, current meters, totalizer on the front desk with ease access to operator in logical manner.

Other electrical items like MCB, fuses, drives, interlocks, starters etc. are housed on the rear side of the panel.

Totalizer displays all the set parameters.

 

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Asphalt Tanks

Ours is a coveted firm involved in manufacturing and exporting robustly-built Bitumen Tank. We are offering this tank in various grades, capacities and specifications as per the variegated requirements of clients. This tank is known  for superior finish, corrosion resistance and less fuel & power consumption. Our offered tank is widely used various construction and engineering applications. This tank is precisely-engineered using high grade raw materials that are procured from authentic vendors of the market. Bitumen Tank is stringently checked on various parameters to ensure flawlessness.

Other information:

Stores, meters and delivers the asphalt in required proportion to the mixing section of the drum. Asphalt is sprayed uniformly in the mixing zone for accurate coating on aggregates. Cera wool insulated tank of adequate capacity with provision of coupling the auxiliary / additional storage tank. Flue tube designed for optimum surface area to affect necessary heat transfer. Asphalt pumping station consisting of positive displacement type jacketed asphalt pump coupled with variable speed drive unit. Hot oil jacketed delivery & return lines for smooth functioning. Automatic burner suitable for LDO / Diesel fuel.
Variable speed drive is synchronized with the variable speed drives of each feeder bin, mineral filler unit and weighbridge load cell to deliver exact percentage of asphalt in the mix material and to meet the job mix formula.

Product Features:

  • Latest Engineered Design
  • Low Fuel & Power Consumption
  • Low Maintenance Cost
  • Fully Auto Controlled
  • Highly Efficient Air Pollution Control Design.
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Asphalt Plant

With the help of our state-of-the-art infrastructure facility, we have been able to manufacture and export Asphalt Plant. This plant is fabricated under the strict supervision of our experienced professionals employing advanced technology and techniques. To win the trust of clients, this plant is stringently checked on various parameters to ensure flawless performance. This plant is used to manufacture asphalt, macadam and other forms of coated road-stone. As per the requirements of clients, Asphalt Plant is made available in  various capacities and specifications.

Other information:

Universal offers stationary & mobile continuous type parallel flow Asphalt Drum Mix Plants for producing quality hotmix for flexible pavement construction.

The ingredients of the hotmix, in required proportion, are continuously fed to the rotating drum in drying & mixing zones and the discharge end of the drum delivers continuous output of the hotmix. The main ingredients of hotmix are virgin cold aggregates of different grades, asphalt (bitumen) and mineral fillers.

The main components of Asphalt Drum Mix Plant are Multiple Cold Aggregate Feeder Bins, Single Deck Scalping Screen, Slinger Conveyor, Rotary Drum, Burner, Load out Conveyor, Asphalt Tank, Mineral Filler Unit, Fuel Service Tank, Wet Scrubber and Control Panel.

Output capacity:  in the range of 30 TPH to 120 TPH.

MULTI BIN COLD FEED SYSTEM
Stores, meters and supply in required proportion different size of cold virgin aggregates for the production process.

SCALPING SCREEN
Oversized aggregates from feeder bins are removed by single deck scalping screen before they are fed into drum through slinger conveyor.

SLINGER CONVEYOR
Transfers the screened aggregates from the feeder bins to the rotary drum through inlet beneath the burner.

ROTARY DRUM

Cold aggregates fed by slinger conveyor are dried & heated in the primary section and are mixed with asphalt & filler material in the secondary section to produce the quality hotmix which is delivered to load out conveyor.

DRYER BURNER

Produces the required flame through proper air fuel ratio and builds the necessary temperature inside the drum for drying and heating of the aggregates.

LOAD OUT CONVEYOR

Transfers the hotmix output received for the drum directly to the truck or storage silo.

ASPHALT TANK

Stores, meters and delivers the asphalt in required proportion to the mixing section of the drum. Asphalt is sprayed uniformly in the mixing zone for accurate coating on aggregates.

MINERAL FILLER UNIT

Stores, meters & delivers the mineral filler material in required proportion to the mixing section of the drum.

FUEL SERVICE TANK

Stores the fuel (LDO/ Diesel) and supplies the dryer and asphalt tank burners at required pressure by fuel pumping station.

WET SCRUBBER UNIT

Pollution control unit that absorbs & traps the hazardous gases and dust particles escaping along with the exhaust gases.

CONTROL PANEL

It is centralized control panel from where all the operations of the asphalt drum mix plant components are controlled.

Yes, I am Interested !

Mobile Asphalt Plant

The ingredients of the hotmix, in required proportion, are continuously fed to the rotating drum in drying & mixing zones and the discharge end of the drum delivers continuous output of the hotmix. The main ingredients of hotmix are virgin cold aggregates of different grades, asphalt (bitumen) and mineral fillers.

The main components of Asphalt Drum Mix Plant are Multiple Cold Aggregate Feeder Bins, Single Deck Scalping Screen, Slinger Conveyor, Rotary Drum, Burner, Load out Conveyor, Asphalt Tank, Mineral Filler Unit, Fuel Service Tank, Wet Scrubber and Control Panel.

Output capacity: in the range of 30 TPH to 120 TPH.

MULTI BIN COLD FEED SYSTEM

Stores, meters and supply in required proportion different size of cold virgin aggregates for the production process.

SCALPING SCREEN

Oversized aggregates from feeder bins are removed by single deck scalping screen before they are fed into drum through slinger conveyor.

SLINGER CONVEYOR

Transfers the screened aggregates from the feeder bins to the rotary drum through inlet beneath the burner.

ROTARY DRUM

Cold aggregates fed by slinger conveyor are dried & heated in the primary section and are mixed with asphalt & filler material in the secondary section to produce the quality hotmix which is delivered to load out conveyor.

DRYER BURNER

Produces the required flame through proper air fuel ratio and builds the necessary temperature inside the drum for drying and heating of the aggregates.

LOAD OUT CONVEYOR

Transfers the hotmix output received for the drum directly to the truck or storage silo.

ASPHALT TANK

Stores, meters and delivers the asphalt in required proportion to the mixing section of the drum. Asphalt is sprayed uniformly in the mixing zone for accurate coating on aggregates.

MINERAL FILLER UNIT

Stores, meters & delivers the mineral filler material in required proportion to the mixing section of the drum.

FUEL SERVICE TANK

Stores the fuel (LDO/ Diesel) and supplies the dryer and asphalt tank burners at required pressure by fuel pumping station.

WET SCRUBBER UNIT

Pollution control unit that absorbs & traps the hazardous gases and dust particles escaping along with the exhaust gases.

CONTROL PANEL

It is centralized control panel from where all the operations of the asphalt drum mix plant components are controlled.

Yes, I am Interested !

Asphalt Batch Mix Plant

We are counted among the leading manufacturers and exporters of Asphalt Batch Mix Plant. This plant is fabricated incorporating advanced technology and sophisticated machines in order to suit the exact requirements of clients. Our offered plant is extensively used for various industrial and engineering applications. This plant is known for rugged construction, excellent functional life and easy installation. To ensure flawless finish, Asphalt Batch Mix Plant is stringently checked on various parameters by a team of quality experts.

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Tractor Mounted Broom Sweeper

Mechanical And Hydraulically Road Broomer

We offer high quality range of mechanical and hydraulic broomer which are used in various construction industries. Our team of experts works with full honesty & perfection. These products are known for its durability, reliability, low maintenance & long service life. Offer these products as per clients requirements.
Please contact us if interested.

We make  following road equipments

  • mechanical broom
  • hydraulically broom
  • all types of road sweeping machines
  • road cleaners
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bitumen pressure distributor

Our company has emerged as one of the leading manufacturers and exporters ofBitumen Sprayer. With the help of our well-constructed infrastructure facility, this sprayer is fabricated under the proper guidance of our experiences professionals so that the final output meets with the international quality standards. This sprayer is known for flawless performance, high tensile strength and longer working life.Bitumen Sprayer is stringently checked on various parameters by a team of quality controllers to ensure hassle free performance.

Other information:

Universal bitumen sprayer with multi nozzle spray bar for spraying the bitumen on the surface before laying the hotmix material.

Bitumen Sprayer depending on the tank capacity is suitable to be mounted on trucks or trolley (chassis of vehicles).

The bitumen is stored in the tank is heated by the burner and the molten bitumen in the tank is pumped by the pumping station to deliver it to the spray bar. The spray bar fitted with the nozzles sprays the bitumen in required quantity in combination of the vehicle speed across the width of the surface.

Major components: Asphalt Tank, Heating system, Circulating & pumping system, Spray Bar, Hand Sprayer, Controls & Guages

Asphalt Tank
Asphalt tank vary in size from 4000 ltrs. to 10,000 ltrs. The tank is insulated by cera wool to prevent the asphalt from cooling too quickly. Two or three baffle plates are provided inside tank to stabilize the load while in motion. U-shaped flue tube covers the length & breadth of the tank providing enough surface area for maximum heat transfer. The tank is equipped with thermocouple. Manhole is provided at the top of the tank for filling the asphalt and visual inspection purpose.

Heating system
Diesel fired burner is mounted at the front side of the tank and positioned such that the flame is directed into the flue tubes that pass through the tank.

Circulating & pumping system
Sprayer is equipped with positive displacement type hot oil jacketed asphalt pump, driven by diesel engine, to spray asphalt under pressure onto the roadway. The pump also serves to provide a circulation system. The asphalt is required to be circulated in the asphalt lines as well as spray bar for spraying and also for cleaning to prevent the asphalt setting in the lines and that may clog the same and spraying nozzles. The pump can be used to fill the sprayer tank as well as for transferring the asphalt from one tank to another. Filters are provided between the tank and spray bar to prevent particles of burned asphalt or impurities from entering the spray bar and clogging the spray nozzles.

Spray Bar
The spray bar and spray nozzles regulates the amount of asphalt sprayed on the roadway and regulate the spray pattern. The spray bar is foldable with 4.5 mtrs. maximum spraying width and comprises of a series of spray nozzles evenly spaced along the bar. It contains a return line for continuous circulation of asphalt through the bar. Spray bar is equipped with pneumatically operated gate for spraying nozzles. The spray nozzles manufactured from brass material are designed to spray a fan shaped pattern.

Hand Sprayer.
Sprayer is equipped with a hand sprayer for use in narrow, ir-regular shaped area that are inaccessible to the spray bar. The hand spray bar is equipped with shutvalve.

Control and Gauges
To deliver a uniform and precise amount of asphalt at desired temperature and rate onto the roadway, the distributor is equipped with mechanical valve, pressure guage, thermocouple etc.

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Mobile Asphalt Mixing Plant

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