AAC Plant

Batching System

Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.

Tilting Crane

Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.

Grouping Crane

After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake

Mould Box

Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.

Side Plate

Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.

Steam Trolley

The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.

Cutting Machine

Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting

Autoclave

AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.

The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.

Slurry Making Pit

It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.

Batching System

Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.

Tilting Crane

Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.

Grouping Crane

After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake

Mould Box

Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.

Side Plate

Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.

Steam Trolley

The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.

Cutting Machine

Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting

Autoclave

AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.

The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.

Slurry Making Pit

It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.

Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfils the demand of concrete industry, which requires saving the natural resources and protecting the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.

AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.

Advantages
Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.

Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.

Extremely light weight: It weighs approximately 50% less than other comparable building products.
High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.

High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.

Great acoustic insulation: Its porous structure provides a high acoustic insulation.

High fire resistance: It has an extremely high fire rating of at least 4 hours and more.

Termite resistance: It cannot be damaged by termites or insects.

High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.

AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most device for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure. It can be used to steam sand Lime Brick, Fly Ash Brick, Slag Brick, Aerated Concrete Block, New Light Wall materials, Cement Pile and other Cement products, Autoclave Maintenance and , the autoclave complete the hydrothermal reaction of CaO-SiO2-H2O. AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapour.

The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of BQ Plate 516-60/70 Grade.

Safety Measures:-

• Hand speed reducer installs mechanical interlocking, and it don’t move when there’s pressure in kettle.
• Equip with manual limited safety interlocking device, stuck kettle manually, and when it opens, then we can open the door.
• Provide pressure safety valve 2no.

Autoclave Features:-

We Provide the material Test Certificate:-

• X-Ray Test Certificate
• In form at Pneumatic Testing
• In Form at Hydro Testing given Hydro Test Certificate

Autoclave After Post Sales & Serve:-

It is an imposing sight when an autoclave with the longer length leaves the company premises on a heavy goods vehicle heading for a destination somewhere worldwide. Operational schedules and logistics are precisely planned right down to the very last detail.

When the product reaches its destination, our professionals are already on-site to supervise and ensure a professional installation

We fabricate a comprehensive range of Auto Claves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results. Shell joints welding are done by (SAW) Submerged Arc Welding Process because blow will not create in joints. Shell Legs had been MIG Welding and it is not merging in R.C.C. Column. Welding Quality is checked by X-Ray Test.

Autoclave Specification

Equipment :

Autoclave for AAC Plant

AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most device for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.
It can be used to steam sand Lime Brick, Fly Ash Brick, Slag Brick, Aerated Concrete Block, New Light Wall materials, Cement Pile and other Cement products, Autoclave Maintenance. 
AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.

Welding Quality:

· Shell joints welding are done by (SAW) Submerged Arc Welding Process because blow will not create in joints.

· Welding Quality is checked by X-Ray Test to get positive report.

· Shell Legs had been TIG Welding and it is not merge in R.C.C. Column.

Autoclave Features:

· Corrosion Resistant

· Low maintenance cost

· Leak and Scratch proof

· Rust Proof finishing

· Sturdy Construction

· Eliminates opening unit under pressure

· Easy to Install

· High limit Safety

· Door Safety Interlock

4. After-Sales Service:

· Provide reasonable suggestions for production line of autoclave of users to yield the greatest efficiency of equipments.

· Freely direct position, installation, debugging, and on-site training to use normally, and direct users to use autoclave safely, high efficiently, and conveniently.

· Review clients for usage of autoclave.

· Provide quick-wear parts and spare parts.

Equipment :

AAC Autoclave is a kind of large-scale steam tools which is the key equipment in the production of aerated concrete and autoclaved brick in AAC Plant. It can be used to steam sand lime brick, flyash brick, slag brick, aerated concrete block, cement pile and other cement products.We are one of the well recognized Manufactures and Suppliers of AAC Plant and AAC Autoclave

Our autoclave is a horizontal cylindrical device made of steel. The quality of the autoclave is good, and its performance is reliable. AAC Autoclave is the pressure vessel and key equipment in the production of aerated concrete and autoclaved brick. It is applicable for curing the cut body or brick under high temperature and high pressure. The working medium is saturated water vapor.its also know as AAC steam curing equipment

Purpose of the Autoclave: The autoclave (Steam Curing) is used for curing the cut body under high temperature and high pressure. The main parts are made by autoclave body, cover, hand-operated reducer, safe blocking device, support saddle, valve meter etc. The body is a principle and cylindrical device made of steel. The cover is made of a whole piece of pressed 16MnR steel board, and the flanges of cover and body adopt a whole piece of forged and processed 16Mn steel board.

The welding lines of pressed components are subjected to heat treatment and strict nondestructive test.

Specification and Technical Data of Casting Machine

Salient Features:

Designed as per A S M E Code

Working Pr. - Up to 16 Kg./cm2

Working Temp. - Up to 200 Degree C

MOC - S A 516 - 70

Door Opening : Manual Opening/Hydraulic Opening

Heavy Saddles for expanses

Precise Slot Cutting for better quality of product

Optional:

Automation through PLC

Insulation

Mineral Wool Sheet 128kg/m3

Metal Cladding

Controls

Vaccum Control

Temperature Control

Process Hold and Temperature / Pressure Holding Time

Condensate Remover System

Safety Valve

Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.

AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.

Advantages

Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.

Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.

Extremely light weight: It weighs approximately 50% less than other comparable building products.

High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.

High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.

Great acoustic insulation: Its porous structure provides a high acoustic insulation.

High fire resistance: It has an extremely high fire rating of at least 4 hours and more.

Termite resistance: It cannot be damaged by termites or insects.

High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.